Custom double wall paper coffee cups · for coffee bars, bakeries, and to-go counters

Double Wall Paper Cups

Insulated, so no sleeve is needed. An outer paper shell and an air gap keep a hot drink comfortable to hold. We print custom double wall paper coffee cups with your own wrap, from 8 to 20 oz. Printed in the USA.

Starts at

From $0.24 / pc

one color, at the minimum

Order minimum

10 cases5,000 cups

per size

Lead time

3–4 weeks

from approved artwork

Custom printed 12 oz double wall paper coffee cup with a navy North Fork Roasters mountain logo and black lid on a coffee cart
Sample design

Price your double wall paper cups

Pick a size and the drawing, the lid and the price follow. Your account manager confirms it in writing, plus shipping to your address.

Kraft paper option

Standard double wall cups are paperboard with a PE (polyethylene) lining, and recyclable. Kraft paper costs +$15 per case on every double wall size, on top of the same size and print. Ask for it in your quote and your account manager confirms it in writing. The water-based, certified compostable board is not available on double wall. It comes on single wall cups in 10, 12, 16 and 20 oz.

Four print colors are available on a matte finish; gloss runs take up to three.

90 mm ⌀ 80 mm

Double wall hot cup, 8 oz

80 mm (3.1″) across the rim · 90 mm (3.5″) tall

80 mm rim — takes 8 oz dome

From, per piece

$0.24

Order minimum
10 cases5,000 cups

Per-piece price at the order minimum, one color, before shipping. Each size is priced on its own. Printing plates are $100 per color for each size, charged once: a reorder of the same design pays no plate charge.

Where your wrap prints

The print area for each size is on the sheet below in millimetres, flat. Send a vector file and we return a proof on this exact shape before anything runs.

Close-up of a double wall paper cup showing the stepped outer wall and a navy North Fork Roasters print
Sample design
Illustration of the printable wrap area. The mark shown is a placeholder, not a customer.

Double Wall Paper Cups: full size sheet

Every double wall size we print, measured. Diameters are across the rim, print area is the flat wrap before it is formed, and the case pack is what ships on the pallet.

Not sure which size fits your menu? See the full coffee cup size chart for every size in oz and ml, the Starbucks size names and the drink each size suits.

Double wall paper cups: capacity, top diameter, height, print area and case pack for every size
SizeTop diameterHeightPrint areaPer case
8 oz 80 mm (3.1″) 90 mm (3.5″) 217 × 82 mm 500
10 oz 90 mm (3.5″) 95 mm (3.7″) 237 × 86 mm 500
12 oz 90 mm (3.5″) 113 mm (4.4″) 236 × 102 mm 500
16 oz 90 mm (3.5″) 136 mm (5.4″) 238 × 127 mm 500
20 oz 90 mm (3.5″) 162 mm (6.4″) 240 × 137 mm 500

Specifications

Every value on this sheet is confirmed in writing by the supply chain before it is published. Anything not listed is quoted with your order.

Double wall paper cups specifications
SpecWhat it coversValue
Cup sizes Double wall sizes available for a custom run. 8, 10, 12, 16, 20 oz
Wall construction An inner cup and an outer shell with an air gap between them. White or kraft paper. Double wall 8–20 oz; kraft paper in every size
Lid compatibility Lid types that seat on each cup size. Dome sipper at 8 oz (80 mm rim); dome sipper, hinged-tab and flat at 10–20 oz (90 mm rim)
Print colors Spot colors per run. 1 to 4 spot colors (4 on matte only; up to 3 on gloss)
Case pack Cups per case. 500 per case at every double wall size
Material and liner Board and liner type. Paperboard with a PE (polyethylene) lining, recyclable; kraft paper on request, +$15 per case. The water-based compostable board is single wall only.

Hold the stock before you commit

The free sample box ships unprinted paper cups in the sizes you are weighing, with the written price ladder for those sizes. No card, no account.

What is in the box →

In the box

  • Unprinted stock

    The actual cups in the sizes you are weighing: the same stock a print run uses.

  • A printed wrap sample

    So you can see how ink sits on that stock before your own artwork is on it.

  • The written price ladder

    The per-piece price at every tier for the sizes you asked about, on paper.

  • A spec sheet

    Sizes, lids, case packs, and print areas for what is in the box.

Questions we get

Can one order mix double wall sizes?

Yes. One order can include several sizes and cup types, but the order minimum applies to each size on its own: every size needs its own printing plates and its own press setup, so sizes cannot be added together to reach the minimum. Pricing is calculated per size too.

Are double wall paper cups compostable?

No. Our double wall cups are paperboard with a PE (polyethylene) lining, and they are recyclable. The water-based, certified compostable board is made for single wall cups only, in 10, 12, 16 and 20 oz. If compostable matters more to you than a cup that needs no sleeve, ask for single wall in that board.

What artwork do you need?

A vector file (AI, EPS, PDF, or SVG) is ideal. If all you have is a raster logo or a photo of your sign, send it and we will tell you honestly whether it will hold up printed at cup scale, and what would need redrawing.

Can I see a printed cup before committing to a full run?

Not with your own design printed on it: each design needs its own printing plates, so it cannot be printed before the run. Before anything runs, you get an AI mockup of your artwork on this cup, or a plain paper printout if you want to hold it up to the cup. The free sample box adds unprinted stock in your sizes and a printed wrap sample, so you can check the cup and how ink sits on it.

Do you do the artwork if I do not have a designer?

Yes, at no charge. We send you layout templates, place your logo into the one you pick, and send back a mockup for you to approve. Nothing prints until you approve it.

How long does an order take, and can you rush it?

3–4 weeks from approved artwork. If your date is tighter, say so on the form and ask for a rush; the rush fee is written in your quote before you commit.

How much are printing plates?

$100 per color, for each size. Every size wraps a different shape, so it needs its own set of plates: two sizes printed in two colors is four plates, $400. We keep your plates, so a reorder of the same design pays no plate charge again.

Can you match my Pantone colors?

Yes. Give us the Pantone numbers and we print to them. A slight variation between runs, or between the cup and your screen, is normal when printing on paperboard.

What happens after I request a quote?

You get a written quote with the per-piece price at each tier, the setup involved, and a lead time, before any deposit and without a subscription, an account, or a portal login.

Get double wall paper cups in your hands this week.

Free sample box, unprinted stock in your sizes, plus the written price ladder. No card and no account.

Get a quote

or call (267) 269-1504